How do I choose a precision gear grade (ISO/AGMA) for accurate motion control?

How do I choose a precision gear grade (ISO/AGMA) for accurate motion control?

Precision gear system used to evaluate motion accuracy

Choose the grade from system performance, not a grade table alone

Start with allowable transmission error, positioning error, backlash, speed, noise and life. Then name the exact ISO or AGMA document and edition and specify the deviations that must be measured.

PairGears' guide to gear accuracy grades, cost, noise and life gives the application context behind the grade number.

Translate function into measurable limits

  • Motion accuracy: pitch and cumulative behavior
  • Contact stability: profile, lead and alignment
  • One-revolution variation: runout to functional datums
  • Assembly behavior: backlash, center distance and bearing support
  • Acceptance evidence: agreed charts and report format
Gear profile and lead report for accuracy verification

Do not over-specify

Use the coarsest grade that meets verified system performance. Unnecessary precision adds finishing and inspection cost.

Validate the assembly

Individual gears can pass while shaft, bearing, housing or mounting errors dominate the finished transmission.